1.0
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OBJECTIVE
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: The
procedure describes the guidelines for the handling and
Investigation of market complaints.
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2.0
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RESPONSIBILITY |
: Production Head, QA Head.
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3.0
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ACCOUNTABILITY
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: QA Manager
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4.0
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PROCEDURE
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:
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4.1
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Any communication oral or
written received from any customer, C & F agent or marketing staff
regarding the product quality; packing defect or any other complaint shall be
considered as market complaint.
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4.2
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All market complaints
shall be addressed to QA Head.
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4.4
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On receipt of
the complaint; product sample shall be thoroughly examined for the
physical appearance & evidence of deterioration etc. The quantity
returned and any signs of mishandling also be traced. The necessary details
to be recorded and signed by QA Officer and authorized by QA Head.
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4.4.1
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An attempt to
get the information about the integrity of the pack, seal or pilferage shall
be made to detect mishandling during transit.
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4.5
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The retained
samples of the batch shall be examined with respect to the complaint about
the product quality.
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4.6
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The complaint
product sample shall be subjected to tests relevant to the nature of the
complaint and where the quantity is adequate; a complete analysis shall be
done.
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4.6.1
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If QA head
considers it necessary a responsible person of executive or above position
from the relevant functions viz. quality control for quality related
complaints, packaging or stores personnel for packaging or logistics
complaints shall visit the customers premises.
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4.6.2
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The visit to
the customer premises shall be pre-approved by the technical director & shall be pre-appointed with the
customer.
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4.6.3
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The visiting
person shall write a report after investigating the nature of the complaint
actually observed at the customers site or by practically analyzing the
quality of the product as suggested by the customer. Joint analysis or joint investigations,
Compilations, discussions etc shall
be carried out in order to avoid the
reoccurrence of the problem.
The final
effective conclusion to be
detected by both the parties. The conclusion or decision taken shall
be reproduced in a report called MINUTES OF THE MEETING and it is
signed or agreed by both the parties
, original copy of these minutes shall be issued to the customer and
second copy shall be issued to QA department and third copy shall be
given to marketing department and also if required one more copy of the same
shall be issued to the Director of the organization.
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4.6.4
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After joint
meeting with the customer, the necessary action steps shall be taken by the
organization on discussion with Director, QA Manager, Marketing Manager, Head QC, so as to find out the correct root cause that is detected in the
complaint and action steps in such a
way that not to repeat such mistakes
in future.
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4.7
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If the cause
of the complaint cannot be identified, checking batch records, quality
control records, shall do further investigation material sources, deviation
in batch process, if any, etc. in consultation with Production Head.
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4.8
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If the complaint
is sustained, the relevant retained samples also shall be tested to ascertain
whether the complaint is an isolated one or extends to the entire batch. If
the quality of the batch appears to have been affected the retained samples
of batches adjacent to the one in question will be tested. This will help to
reveal the extent of the quality defect.
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4.9
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Where input
materials from the same lot or batch have been used in other batches of the
product in addition to the one in question, it is recommended that all these
batches are also tested.
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4.10
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The test
results will be recorded and evaluated by the QA Head to enable him to
recommend the future course of actions.
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4.11
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Marketing Head
will send the reply to complainant on the basis of the findings of the investigation
made by QA Head with a copy to QA Head.
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4.12
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Where there is
reason to believe that the batch in question fails to meet any of its
specifications, it shall be recalled from the customer.
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4.13
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The complaints related to product quality is
called technical complaint, and the complaint related to transit, damage of
drums, shortage of weight, missing of documents etc are called commercial complaints
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4.14
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QA
head/Manager will investigate the root cause of the complaint, thoroughly in
coordination with the concerned department employees, by checking the records
sequentially for the whole batch.
If it is a
commercial complaint viz., damage of drums in transit, missing of documents
etc shall be investigated by packing department/ Marketing Manager and shall
be reported to QA Head /Manager.
Final reply
shall be sent by Marketing Manager to the customer after all the necessary
data is collected from QA
Head/ Manager
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4.15
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A copy of the
reply sent by Marketing manager shall be forwarded to QA Manager as a record.
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4.16
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RECORDS:
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4.16.1
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The completed
complaint form with all the details of testing & investigation shall be
filed and copy of the same must be attached with BMR of the said batch. The
complaint file must be kept in the establishment where the product was
manufactured or packed and should be available for inspection by the
authorities
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4.16.2
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Records on
complaints should be maintained until at least one year after the expiry date
or One year after the date that the complaint was received, whichever is
longer.
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NOTE:
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(1) The investigation of the
complaints to be completed within one month
(30 Days) from the date of receiving.
(2) Acknowledge the receipt of
the complaint and intimate the complainant about actions being taken within
one-week time.
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REVISION HISTORY
Sr.No
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Name & SOP No
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Date of revision
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Reason for revision
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Revised by
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Current version
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Remarks
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01)
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MK/02/08
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01/01/08
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New SOP
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NA
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QA remarks if any:
Follow the current version
only.
Sr.
No
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Date
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Complaint
Ref. No
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Name
of the customer
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Name
of the product
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B.
No
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AR
No
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Qty
Dispatched
&
Com Inv. No
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Description
of complaints
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Investigation
and corrective action taken
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Signature
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Product
Name:
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Product
Code :
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Q.A.
Report No:
Date:
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Name
of the customer
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Customer
ID:
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Type/
Nature of complaint
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Commercial/
Technical
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Packing
details :
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B.
No/ AR No
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Date
of Mfg;
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Date
of Exp:
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Complaint
reported by
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Physical
observation of Complaint Product Sample
(if received) :
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Q.A.
Head Findings, Corrective Action & Implementation:
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Complaint received by :
Complaint received by QA
Signature and date
Signature and date:
Production
Head Findings & Comments
Name
& Signature: Date :
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Final
Observation to Marketing for Reply to Complainant:
QA
Head: Sent on Date :
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Marketing
Remarks & Reply ( Copy of this
report to send back to QA Head ) :
Name
& Signature:
Date :
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QA
Receipt:
Received
by:
Name & Signature: Date:
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