I.
PURPOSE
To
define the Standard Operating Procedure for Operation of Fluid Bed Dryer.
II.
SCOPE
This procedure is applicable for Operation of
Fluid Bed Dryer in Production Department at Unit-V.
III.
RESPONSIBILITY
Assistant,
Executive - Production
IV.
ACCOUNTABILITY
Head -
Production
V. PROCEDURE
1.0
Ensure that the FBD is cleaned as per the SOP.
2.0
Enter the operation starting time in Equipment usage
log
Format No.:F01/SOPPR077-00.
3.0
Check the dedicated FBD bag (product wise) for its
cleanliness.
4.0
Place the FBD bag properly to the ring and tight it.
5.0
Check Air connection is properly working.
6.0
Switch on the PLC (Programmable Logic Control) and
shake the FBD bag by following the PLC in manual mode operation to check the
setting of the bag.
7.0
Check and ensure the availability of steam to the
equipment.
8.0
Check the label of wet material and load
into the bowl with a clean scoop.
9.0
Before placing the bowl, ensure that
shaking should be in off position on PLC in manual mode, and then place the
bowl.
10.0
Ensure proper
earthing to the equipment.
11.0
Lock the bowl by PLC in manual mode operation.
12.0
Close the upper and lower seals of the FBD by
operating PLC in manual mode.
13.0
Start the blower and open the exhaust damper by
operating PLC in manual mode.
14.0
Start the mixing operation and open the mixing valve
as per requirement for uniform drying by operating PLC in manual mode.
15.0
Initially air dry the material as mentioned in the
Batch Production and Control Record.
16.0
Apply steam to FBD and then start heating by operating
PLC in manual mode to get required temperature and maintain the temperature
with in the range throughout drying operation.
17.0
Shake the FBD Bag by PLC operation in manual mode at
regular intervals.
18.0
During the drying operation, collect the sample from
sampling point and check the moisture content of the material at regular
intervals.
19.0
When the desired moisture level is attained cutoff
steam supply.
20.0
Run the FBD fan only, until the material is
sufficiently cooled.
21.0
Switch off the FBD fan, release the bowl by PLC
operation in manual mode and pull out the trolley.
22.0
Unload the material in to pre-weighed clean and dried
IP containers.
23.0
Weigh the material and provide labels indicating
product name, B. No: gross wt., tare wt., net wt., date and sign.
24.0
Display the status of the FBD as “ready to use.”
25.0
Enter the operation completion time in the Equipment
usage log
Format No.F01/SOPPR077-00.
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