Friday 13 September 2013

SOP FOR SOP



I.          PURPOSE

To describe the Standard Operating Procedure for Preparation, Review, Approval, Distribution and Retrieval of Standard Operating Procedure.
II.        SCOPE
This SOP is applicable to the SOPs of all the departments at APL, Unit-V.
III.       RESPONSIBILITY
Assistant, Executive and Dy.Manager – QA

IV.       ACCOUNTABILITY

Head – QA
V.        PROCEDURE
1.0       Preparation
1.1              The person who performs the activity, prepares the SOP in consultation with the department head.
1.2              Prepare the SOP as per the Format No.: F01/SOPQA001-00.
1.3              SOP should be in simple language and can be converted into local language,
 if required.After preparation, draft should be taken on A4 size executive bond      paper and stamped as  ‘DRAFT FOR REVIEW’.
1.4              Stamp the first page of the SOP draft print with ‘REVIEWED BY’.
1.5              The Department Executive or higher level reviews the SOP for its completeness and correctness and signs under the reviewed by stamp with date.
1.6              Finally, Head QA approves the SOP.
2.0        Master copy of SOP
2.1        The SOP should be taken on A4 size executive bond paper having Aurobindo        logo on the top right corner. 
2.2              Write the text matter in ‘Times New Roman’ with font size ‘12’.
2.3        The spacing between the two lines must be 1.5.
2.4        Under ‘PROCEDURE’, numbering should be given as follows
2.4.1        Number the 1st point as 1.0, the sub point of the 1st  point as 1.1, and the sub point of 1.1 as 1.1.1 and so on.
3.0        SOP should contain the following
3.1        PURPOSE
3.1.1        It describes the purpose for writing the SOP.
3.2        SCOPE
3.2.1        It specifies the limit and applicability of the SOP.
3.3        RESPONSIBILITY
3.3.1        Persons who is associated with the implementation of the SOP.
3.4        ACCOUNTABILITY
3.4.1        Person ensuring the correct implementation of SOP.
3.5        PROCEDURE
3.5.1        This includes the instructions to be followed in a sequential order.


3.6        REVISION SUMMARY
3.6.1        This includes the reason and history of review.
3.7        END OF THE DOCUMENT
3.7.1        Indicates end of the SOP.
Note :  It must also contain the List of Formats or List of Annexures before the Revision summary as per the requirement.
4.0        SOP Numbering 
4.1              All SOPs must have a unique number consisting of five characters of alphanumeric system as described below.
 XX  - YYY
                                   
Sequential number
                                                Department code
4.2              Department code
4.2.1        It is a two digit alphabet as given below.
 S. No.
Department Name
Dept. Code
  1.  
Quality Assurance
QA
  1.  
Quality Control
QC
  1.  
Microbiology
MB
  1.  
Production 
PR
  1.  
Process and Development
PD
  1.  
Warehouse
WH
  1.  
Engineering & Utility
EU
  1.  
Human Resources  & Administration
HR
  1.  
Safety & Environment
SE
4.3        Version Number
4.3.1        All the SOPs are given a version number as given below
S. No.
Version
Number
01
First Issue
00
02
Second issue
01
03
Third issue and so on….
02 and so on…
            Example: QA001-00
                                    Where ‘QA’ indicates  ‘Quality Assurance’ department, ‘001’ is the serial                                      number of SOP and 00 indicates version number.
 5.0      Format numbering
4.1        Format number should be given at the bottom right corner of the format with font             8.
4.2        Numbering should be given as follows
                        Example : F01/SOPQA001-00
                        Where F01 indicates 1st Format, QA001 indicates SOP number and 00 indicates                version number.
                        Note: For labels, version should be given for format in Format number,where as                             for SOP  it is not required.
                                    Example: F01-00/SOPQA030
5.0        Annexure numbering
5.1        The title is followed by the annexure number.
            Example : AX01/SOPQA001-01
Where AX indicates Annexure, 01 indicates sequential number, QA001 indicates SOP number and 01 indicates version.
6.0        Signing of SOP
6.1        The person who prepares the SOP, must sign under the ‘PREPARED BY’ along   with date.
6.2        The user department Executive/ Asst Manager should sign under  the
‘REVIEWED BY’ along with date.
6.3        The user Department Head should sign under the ‘APPROVED BY’ along with   date.
6.4        Head QA/Deputy should sign under the ‘APPROVED BY’ along with date.
6.5        Incase of QA SOP’s, Head QA and Deputy must finally sign under ‘APPROVED            BY’ along with date.



7.0        Distribution of SOPs
7.1              Stamp the original copy of SOP as ‘MASTER COPY’.
7.2        Photocopy should be stamped as per the given table and issued to the respective locations as per the requirement.
Stamp Name

Location of stamping

Issued to

“CONTROLLED COPY”
(Green colour)
Bottom right side corner
User Dept.
“REFERENCE COPY”
(Red colour)
Bottom right side corner
Work Place of user Dept.
“UNCONTROLLED COPY”
(Blue colour)
Bottom right side corner
Outside of APL
Unit – V
“OBSOLETE COPY ”
(Red colour)
Across the text
To be archived in QA dept.
“MASTER COPY”
(Red colour)
 Top left side corner
To be archived in QA dept
“DRAFT FOR REVIEW”
(Red colour)
Across the text
User Dept.
“REVIEWED BY”
(Blue colour)
Right side middle of the document
User Dept.
“CANCELLED”
( Red colour)
Across the text
To be archived in QA dept
7.3        Ensure that “CONTROLLED COPY”, and “REFERENCE COPY” are not photocopied further.
7.4        In case of cancellation of SOP, withdraw all the distributed copies from the individual departments, destroy them, and the “MASTER COPY” should be stamped as “CANCELLED” and this SOP number can be allotted for any other SOP.
7.5        If the SOP is revised, withdraw all the distributed copies of previous version, destroy them, and ‘MASTER COPY’ should be stamped as ‘OBSOLETE COPY’.
7.6        QA must record the distribution details of the SOP in
Format No.: F02/SOPQA001-00.
7.7        The SOP index should be maintained as per Format No.: F03/SOPQA001-00.

8.0        Revision of SOPs
8.1        SOP should be revised every 3 years or as and when it needs revision.

9.0       Calibration procedures and Validation procedures should be prepared per the         formats given in list of formats.







9.0  List of Formats
Format No.
Title
F01/SOPQA001-00
SOP Format
F02/SOPQA001-00
Document Control Record
F03/SOPQA001-00
Index
F04/SOPQA001-00
CP Format
F05/SOPQA001-00
VP Format


VI.      REVISION SUMMARY
Version No.
Revised on

Reason for Revision

00
NA
NA

END OF THE DOCUMENT

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