Sunday 15 September 2013

SOP for the operation of Autoclave



I           PURPOSE

            To describe the procedure for the operation of Autoclave

II         SCOPE

            This procedure is applicable  to Autoclave in Microbiology Department…...

III.       RESPONSIBILITY

Assistant - Microbiologist .

IV.       ACCOUNTABILITY
Incharge  - Quality Control
V.                PROCEDURE
1.1        Ensure that the equipment is clean.
1.2        Connect the equipment to the main power.
1.3         Ensure that the equipment is properly validated and has validation tag.
1.4        Fill DM water upto the required level as per marking.
1.5        Load the material according to the validated loading pattern as per VP102.
1.6        Close the door properly.
1.7        Test tubes, flasks are plugged with non-absorbent cotton and covered with butter paper    to avoid the drenching of the plugs during the release of steam when condensation        occurs.
1.8        Switch “ON” the “mains”.
1.9        Switch on the autoclave.’
1.10          Main status indicators- red lamp (indicates equipment is on) and green lamp (Heating        coils cut off)  glow.
1.11          Open the steam valve of the chamber when the jacket pressure is 1.2 Kg/cm2. which is       displayed on pressure gauge (Jacket).
1.12          Open the Exhaust until all the air is expelled out (This is to avoid the formation of air        pockets in the chamber) and close the exhaust.
1.12.1    Repeat the step 5.12 as per the validated cycle to achieve 121°C and 15 lbs, which are displayed         on temperature gauge and pressure gauge (chamber) respectively.
1.13          After attaining the 121°C and 15 lbs., run the cycle for Sterilisation for a validated period       depending up on the loading pattern.
1.14          After Sterilisation cycle close the steam valve of chamber.
1.15          Then open the vacuum exhaust valve.
1.16          When inside pressure is Zero (Which is displayed on pressure gauge) then open the            aseptic side door as per the requirement and unload the materials.
1.17          Record the cycle details in the Autoclave register

VI        REASON FOR REVIEW
                      Periodic review

           4.0     List of Formats
Format No.

Title


 


 

VI.      REVISION SUMMARY
Version No.

Revised on

Reason for Revision

00
NA

NA

END OF THE DOCUMENT

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